Swapping a V8 Into a Toyota MR2 - Build Your Own Supercar

Please note: This is the first in a series of articles onWhat I realized was that they were attempting to
this subject."keep it in the family" and use a Toyota or Lexus V8.
For many years, I have dreamed of owning aThere wasn't really any valid engineering reason to use
mid-engine exotic supercar. Unfortunately, theythis power plant. It did not bolt up to any of the MR2
remained out of my reach financially. I decided that thetransaxles, and it was too long. The Toyota V8 used,
only way I was going to get one was to build it myself.engine code 1UZ-FE) is about 26 inches long from the
I have always been fascinated by mid-engine sportscrank pulley to the rear face of the engine, or bell
cars due to their superior handling, braking, and tractionhousing interface. This is the critical dimension.
over a front engine sports car (even those frontCompare this to the stock MR2 engines like the 2.0L
engine cars with a rear transaxle, or as I like to call3S-GTE turbo motor which has a critical dimension of
them, the "dumbbell cars").20 inches. This dimension is critical because it fits
In the realm of affordable mid-engine sports cars, therebetween the unibody pseudo-frame rails of the MR2
are Pontiac Fieros and there are Toyota MR2s. Inchassis.
each case, the cars came with 4 cylinder motors. TheI decided to take a different approach. I started
Fieros also got V6s, but those V6's were verysearching the internet for a V8 engine that would fit
underpowered, with a whopping 140hp. In 1990, Toyotathe MR2 chassis, preferably with no cutting, or possibly
redesigned the MR2 and upgraded the power as well.with only a small amount of cutting of the MR2
Base models got 130hp and the high-end Turbo wasunibody. My requirements were that it be a V8 with at
200hp, which at the time, was quite a bit for a car thatleast 300 horsepower, that it is available, that it would
weighed 2700 lbs.cost somewhere under $50000, and that it would be
The new body was very good looking, much like theshort enough and narrow enough to fit the MR2. I
Ferrari 348 at the time. The build quality was alsosucceeded in finding one. Audi has an interesting habit
superior as it was, after all, a Toyota. I decided toof making very short V8's. They do this because they
purchase a 1993 Toyota MR2 turbo in 2005 with thewant to use their Quattro drive train, but at the same
intention of doing a Toyota V6 swap, which up to thattime, not compromise handling too much. Audi seems
point, had been done by many people. At about thatto prefer longitudinal engine and transmission
same time, I found that there were some attempts toarrangements over transverse. The Quattro drive train
install a V8 engine into the earlier MR2 (Generation 1,involves a driving front axle, which they had to locate
1984-1989 body style, or mark 1). There were alsobehind the engine. If the engine is too long, it puts too
attempts to install a Toyota/Lexus V8 engine into amuch weight in front of that axle, so they compensate
MR2 mark 2. The attempts at doing the V8 into theby making a shorter engine. This has the added benefit
MR2 mark 2 were not completed, and the projectof allowing Audi to install this engine in smaller cars that
owners gave up. The reasons were not clear, but itwere originally intended to have a 4 cylinder power
appeared to be due to the fact that the Toyota V8plant. For my purposes, I found that the 1991 through
was simply too long to fit in the car transversely, evenearly 2000 Audi V8 engines are approximately 20.6
after cutting the car severely in an attempt to make itinches long at the critical dimension, and about 29
fit.inches wide, not including the headers, or other easily
As a Mechanical Engineer who happens to be aremoved items.
mid-engine sports car nut, I became intrigued with theI purchased a 1997 Audi 4.2L V8 (engine code ABZ)
possibility of putting a V8 into my MR2 mark 2. With aand a transaxle, and started working on my project.
strong V8 engine, the MR2 would be transformed intoUnfortunately, after much trial and error, I finally decided
a supercar, with supercar performance. The Fierothat the Audi V8 was not suitable for this engine swap.
guys have enjoyed swapping V8s into their cars forThe problem laid in the fact that the engine was
many years. Fieros have an advantage over MR2s inalways designed to be longitudinal. In my case, with a
that their engine compartment is wider allowing for atransverse layout, the right size axle had to run along
larger and longer engine, like a V8. Fieros and MR2s allside of the engine, and Audi did not design the engine
have transversely mounted engines. Anotherwith that in mind, so there are large portions of the
advantage the Fiero guys have had is that the stockblock in the way of that axle. The starter, oil filter
Getrag transaxle bolts up to a Cadillac 4.9 L OHV V8cooler and engine mount are also in the way on that
from the late 1980's/early 1990's. The later Cadillacside, however, I did solve those problems. The nail in
Northstar also bolts up without an expensive customthe coffin of the Audi was the adaptor plate. I
machined adaptor plate.determined that the adaptor plate required some of
In late 2007, another V8 in a MR2 mark 1 (1stthe mounting bolts to be located inside of the bell
generation) was completed by a guy in Europe. Thehousing, so it was impossible to tighten them. At that
car was crazy fast, and would do cookies at the droppoint, I decided to change my approach and use a
of a hat. What fun! So, I took another hard look at thedifferent engine.
prior attempts to install a V8 into the MR2 mark 2.Please stay tuned for the next in this series of articles.